![]() ![]() Used oil analysis is a broad subject that includes several factors that affect the success of both interpretation and trending of used oil analysis results. This article will explain how used oil analysis can help determine the condition of a gearbox by learning the most important factors for used oil analysis, how to interpret the results of a used oil analysis report and how trending can help determine the schedule for preventive maintenance actions. While all techniques can be considered useful when checking the condition of a gearbox, one thing is certain for all techniques: it is all about trending. These techniques include temperature, vibration, noise and used oil analysis. There are several techniques that can provide a status of how the gearbox is performing. Condition monitoring can guide predictive maintenance activities. In order to prevent costly downtime or catastrophic failure of a gearbox, the industry has evolved to adopt condition monitoring as a mechanism for predictive maintenance.Ĭondition monitoring provides both historical and current performance data on the gearbox condition, thus providing a likely inference regarding the gearbox’s remaining useful life (RUL). Each application exposes the gearboxes to an array of loading and ambient conditions that directly affect the usable life. In the Couette flow, a fluid is trapped between two infinitely large plates, one fixed and one in parallel motion at constant speed u can be important is the calculation of energy loss in sound and shock waves, described by Stokes' law of sound attenuation, since these phenomena involve rapid expansions and compressions.Speed reducers, commonly referred to as “gearboxes”, are used in a variety of applications. Although it applies to general flows, it is easy to visualize and define in a simple shearing flow, such as a planar Couette flow. ![]() Viscosity is the material property which relates the viscous stresses in a material to the rate of change of a deformation (the strain rate). For instance, in a fluid such as water the stresses which arise from shearing the fluid do not depend on the distance the fluid has been sheared rather, they depend on how quickly the shearing occurs. In other materials, stresses are present which can be attributed to the rate of change of the deformation over time. Stresses which can be attributed to the deformation of a material from some rest state are called elastic stresses. For instance, if the material were a simple spring, the answer would be given by Hooke's law, which says that the force experienced by a spring is proportional to the distance displaced from equilibrium. In materials science and engineering, one is often interested in understanding the forces or stresses involved in the deformation of a material. In a general parallel flow, the shear stress is proportional to the gradient of the velocity. A fluid that has zero viscosity is called ideal or inviscid. Zero viscosity (no resistance to shear stress) is observed only at very low temperatures in superfluids otherwise, the second law of thermodynamics requires all fluids to have positive viscosity. For example, the viscosity of a Newtonian fluid does not vary significantly with the rate of deformation. ![]() However, the dependence on some of these properties is negligible in certain cases. In general, viscosity depends on a fluid's state, such as its temperature, pressure, and rate of deformation. For a tube with a constant rate of flow, the strength of the compensating force is proportional to the fluid's viscosity. This is because a force is required to overcome the friction between the layers of the fluid which are in relative motion. Experiments show that some stress (such as a pressure difference between the two ends of the tube) is needed to sustain the flow. For instance, when a viscous fluid is forced through a tube, it flows more quickly near the tube's axis than near its walls. ![]() Viscosity quantifies the internal frictional force between adjacent layers of fluid that are in relative motion. For liquids, it corresponds to the informal concept of "thickness": for example, syrup has a higher viscosity than water. The viscosity of a fluid is a measure of its resistance to deformation at a given rate. ![]()
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